The 1967 USS Forrestal (CV-59) Disaster That Forced the Navy to Rethink Safety Forever

Photo Credits: US Navy / US Navy Photo From the USS Forrestal (CVA-59) 1974 cruise book at Navysite.de / Wikimedia Commons / Public Domain

The USS Forrestal (CV-59) spent nearly four decades in service with the US Navy, participating in many combat operations. However, the most notorious episode in its history was the catastrophic flight deck accident of 1967, which caused major casualties and severe damage to the ship.

In the aftermath of this tragedy, a positive development followed: the Navy swiftly enacted training reforms in response, aiming to prevent such a disaster from ever occurring again.

The USS Forrestal‘s early service in the Atlantic and Mediterranean

Aerial view of aircraft lined up on the angled flight deck of the Forrestal-class aircraft carrier the USS Forrestal (CV-59) of the United States Navy whilst on deployment in the Mediterrrean Sea with the US Sixth Fleet on 25 October 1957. (Photo Credit: Keystone / Getty Images)

The USS Forrestal was the lead ship in her class of aircraft carriers and was commissioned on October 1, 1955.She was the first carrier specifically designed to operate jet aircraft, marking her as the Navy’s first “supercarrier.”

Forrestal began her service in the Atlantic Ocean during the Suez Crisis and was assigned to the Mediterranean with the US Sixth Fleet. Before being deployed to provide extra airpower during the Vietnam War, she was stationed off the coast of Beirut during the 1958 Lebanon crisis for three days.

In November 1963, Forrestal made history when a Lockheed C-130 Hercules executed 21 full-stop landings and takeoffs on her deck, establishing a record for the largest and heaviest aircraft to land on a carrier. The following year, US President Lyndon B. Johnson sent the vessel to Brazil to aid the successful military coup d’état against President João Goulart.

The explosion on that fateful day

An A-4 Skyhawk burns shortly after its fuel tank was struck by a Zuni missile aboard the USS Forrestal. (Photo Credits: Unknown Author / United States Government / Wikimedia Commons / Public Domain).

In June 1967, the USS Forrestal was positioned in the Gulf of Tonkin, near Vietnam’s northern coast in the South China Sea. During this time, aircraft from Attack Carrier Air Wing 17 (CVW-17) carried out numerous successful missions from the carrier, marking it as the Navy’s most intense air raid operation up to that point.

On July 29, 1967, an electrical malfunction aboard a McDonnell Douglas F-4B Phantom IIs on the Forrestal caused an Mk 32 “Zuni” Five-Inch Folding-Fin Aircraft Rocket (FFAR) to accidentally fire. It streaked across the deck and struck a parked, combat-ready Douglas A-4E Skyhawk, dislodging its 400-gallon external fuel tank. Senator John McCain was in the Skyhawk but managed to escape from the cockpit.

The collision ignited fuel from the A-4E, starting a fire that quickly spread. The initial explosion killed the first two firefighting teams trying to contain the blaze. Over the next five minutes, nine more explosions occurred following the rocket launch. The growing inferno eventually detonated a 1,000-pound AN-M65 bomb.

The losses onboard the USS Forrestal were devastating

Crewmen, supporting firehoses on their shoulders, stand amid the smouldering ruins on deck the USS Forrestal. The 76,000-ton aircraft carrier suffered heavy damage as the flames, fanned by 35 mile-an-hour wind, exploded bombs and rockets of burning aircraft. (Photo Credit: Bettmann / Getty Images)

The fire blazed uncontrollably, trapping pilots inside their planes. Authorities took a full day to bring the inferno under control, a challenge made worst by the initial bomb blast that damaged the flight deck and allowed fuel to leak into the lower sections of the USS Forrestal. Further explosions worsened the situation, leading to the heartbreaking loss of 50 crew members when one explosion erupted directly above their sleeping quarters.

The determined efforts of the destroyers USS Rupertus (DD-851) and George K. MacKenzie (DD-836) were essential in eventually extinguishing the fire, revealing the full scale of the disaster. Many of the injured were evacuated to the hospital ship USS Repose (AH-16).

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The catastrophe resulted in the deaths of 134 sailors and left hundreds more injured. Additionally, more than 20 aircraft, including F-4Bs, A-4Es, and North American RA-5C Vigilantes, were destroyed, causing damages to the carrier exceeding $70 million.

Fires at sea present a terrible dilemma for sailors: face the flames, be consumed by the blaze, or leap into the perilous waters. There is no safety. While some aboard the Forrestal survived the tragedy, others met a more brutal end. The explosions marked the deadliest event on a US Navy vessel since the Second World War.

The US Navy changed its training

US Navy recruits practice using a firehose during firefighter training at Naval Station Great Lakes in Illinois. (Photo Credit: Ralf-Finn Hestoft / CORBIS / Getty Images)

In the aftermath of the incident, the Navy conducted an extensive review of its firefighting training protocols, revealing a relaxed atmosphere, insufficient firefighting skills among sailors, and delayed reactions to unexpected accidents.

The Aircraft Carrier Safety Review Panel, led by Rear Adm. Forsyth Massey, examined the tragedy and concluded that “Poor and outdated doctrinal and technical documentation of ordnance and aircraft equipment and procedures, evident at all levels of command, was a contributing cause of the accidental rocket firing.”

Following the events aboard the USS Forrestal, the Navy implemented a complete overhaul of its training programs, introducing new guidelines and improvements. Despite the tragedy, the Navy gained valuable insights and established critical firefighting training for its sailors, which remains in place to this day. The objective was to prevent such incidents from ever happening again.

The USS Forrestal remained in service for several years after

USS Forrestal (CV-59), 1992. (Photo Credit: L Smith / Classicstock / Getty Images)

Surprisingly, the explosions on July 29, 1967, didn’t inflict enough damage to prevent the USS Forrestal from being repaired. Once cleared to return to duty, the aircraft carrier was deployed to the Mediterranean multiple times, participated in the 1981 Gulf of Sidra incident, took part in Operation Earnest Will in the Middle East and was placed on standby during the Gulf War.

After providing air support during Operation Provide Comfort in 1991, Forrestal transitioned into a training carrier and was re-designated AVT-59. In 1993, she was decommissioned. Twenty-three years later, in 2015, she was ultimately scrapped following unsuccessful efforts to convert her into a museum.

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Currently, a model of the vessel is exhibited in the “America’s War in Vietnam” section at the National Museum of the US Navy.

Samantha Franco: Samantha Franco is a Freelance Content Writer who received her Bachelor of Arts degree in history from the University of Guelph, and her Master of Arts degree in history from the University of Western Ontario. Her research focused on Victorian, medical, and epidemiological history with a focus on childhood diseases. Stepping away from her academic career, Samantha previously worked as a Heritage Researcher and now writes content for multiple sites covering an array of historical topics. In her spare time, Samantha enjoys reading, knitting, and hanging out with her dog, Chowder!
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